About Chemical Scrubber
Chemical Scrubber
The Scrubber is the most important device to control of gaseous smoke pollutants from stack (i.e.carbon, sulphur, Nitrogen, Halogen components etc.) The principle mechanism is suitable to collect hot, heavy fine dust which is not soluble in water.
We provide Chemical Scrubbers which are designed perfectly. They are gas scrubbing method from which contaminants are removed from the gas stream. They are specially design to remove the gas pollutants. The offered products are used in shot blasting plant, chemical plant steel metal surface finishing plant, foundries etc. They are highly durable, give excellent performance, are reliable in nature. They are well known for their fast result. The Chemical Scrubbers work by dissolving the pollutant into the scrubbing liquid.
Product Details:
- Capacity: 1,000 m/hr to 25,000 m/hr
- Type: Packed Tower, Plate Tower, Venturi Scrubber
- Advantage: To Control Gaseous pollutants
- Applications: Foundries, Steels and Metallurgical Plant, Shot Blasting Plant, chemical Plant Steel metal Surface Finishing plant, etc.
Technical specification
| Air Capacity | 3000 CMH |
| Frequency | 50/60 Hz |
| Voltage | 440 Volt |
| Capacity | 1,000 m/hr to 25,000 m/hr |
| Thickness | 3mm to 25 mm |
| Phase | 3 Phase |
Advanced Gas Removal EfficiencyThe scrubber utilizes a packed bed or wet scrubbing mechanism for efficient removal of hazardous gases and fumes, achieving up to 99% purification. Its integrated mist eliminator ensures clean air output while the centrifugal blower effectively handles variable air flows as per design. The system can operate continuously, providing reliable protection for both workers and the environment.
Robust and Customizable DesignConstructed with durable, corrosion-resistant materials like PP, PVC, or ceramic, our scrubber is engineered for long service life (10-15 years typical). Dimensions, orientation, and mounting types can be customized to meet unique application requirements. Manholes and inspection windows enable easy maintenance, while analog or digital displays and optional sensors support comprehensive monitoring.
Comprehensive Safety FeaturesSafety is prioritized through leak-proof construction, integrated safety valves, and alarms. An optional chemical dosing pump further ensures precise pH management, enhancing process safety. On-site installation is performed with a support frame and base, and a water circulation pump is included for optimal recirculation and pH control.
FAQ's of Chemical Scrubber:
Q: How does the chemical scrubber remove contaminants from industrial exhaust?
A: The scrubber works by forcing exhaust gases through a packed bed or wet environment, where chemical reactions and physical absorption trap and neutralize harmful gases and particulates. The integrated mist eliminator captures any remaining fine droplets, ensuring the exhaust is thoroughly cleaned before release.
Q: What is the typical service life and maintenance process for this scrubber?
A: This chemical scrubber is designed for a service life of 10-15 years, owing to its robust and corrosion-resistant construction. Routine maintenance tasks are easy to perform due to accessible manholes and inspection windows, allowing for internal cleaning and component inspection without major disassembly.
Q: Where is this scrubber primarily used, and what industries benefit most?
A: The system is ideally suited for industrial air pollution control, specifically in chemical manufacturing, pharmaceutical plants, dye and pigment production, and effluent gas purification. Its high removal efficiency makes it valuable for any facility needing effective treatment of toxic air emissions.
Q: What customization options are available for size, material, and controls?
A: Customers can choose from various corrosion-resistant materials like PP, PVC, or ceramic based on their application. Inlet/outlet diameter, scrubber dimensions (L*W*H), mounting type, and display (analog or digital) can all be tailored to meet site-specific requirements. Automation grade and optional sensors for pH, flow, and pressure further enhance system adaptability.
Q: How is the scrubber installed, and what supporting infrastructure is required on-site?
A: The scrubber is delivered with a support frame and base for secure floor mounting. Installation is carried out on site, requiring only an appropriate foundation and standard electrical supply (440 Volt). The included water circulation pump and optional chemical dosing system simplify integration into existing plant operations.
Q: What are the benefits of the integrated pH control and recirculation system?
A: The built-in pH control system ensures the scrubbing liquid remains at optimal efficacy for contaminant neutralization. Coupled with recirculation, this minimizes water consumption, reduces costs, and ensures compliance with environmental standards. Continuous monitoring keeps the process stable and efficient.
Q: When should I consider adding optional features like the chemical dosing pump or advanced sensors?
A: Optional features such as chemical dosing pumps and sensors for pH, flow, and pressure are recommended when precise control and monitoring of scrubbing conditions are needed, especially for processes with fluctuating contaminant loads or strict compliance requirements. These additions enhance system automation and safety.